in Packing: Fraunhofer IPA Develops Smart Software for Efficient Packaging Solutions

A software that instantly calculates the best packing strategy so a robot can swiftly place previously unknown items into the right container: researchers at the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA) have refined their bin-packing technology to the point where, according to their own figures, it can now pack up to 1,300 products per hour – precisely and efficiently.

How does it work? Thanks to innovative software, the robot scans the item and container and calculates the optimal fit. It takes into account all shapes, sizes, and weight categories—and if an object tips over, the system reacts in about 50 milliseconds, according to the institute. Whether round, angular, or heavy—everything finds its place in the box.

The result? No more damaged goods or wasted space, reduced material consumption, and a significantly more efficient packing solution. Especially in an era where sustainability and resource efficiency are business priorities, this Fraunhofer IPA technology could offer noticeable savings on packaging and shipping costs. What sets bin packing apart is its flexibility: the technical solution adjusts dynamically to new requirements on the fly. This renders every packing project efficient and low-effort.

According to Fraunhofer IPA, an interactive screen-based demonstrator allows users to test the planning software for the optimal arrangement of arbitrary 3D free-form objects within full load carriers. The system isn’t just useful for shipping, but also for vehicle loading, order picking, and any task requiring compact and organized packing.

With this technology, Fraunhofer IPA is demonstrating how the packaging industry enters a new era of automation and sustainability. The bin-packing process responds to rising efficiency demands while paving the way for a more resource-conscious future.